Marijuana Grow Room Floor Coatings


An Industry Booms Amid New Laws

The legalization of marijuana in several states has created a modern new industry of cannabis grow facilities. In 10 states and the District of Columbia, medical and recreational marijuana is legal. The US is heading toward the decriminalization of marijuana and eventually making marijuana fully legal. With a relatively new and unique industry, these grow facilities and dispensaries have hurdles to overcome to ensure they stay dedicated to government regulations and codes.

Cannabis grow facilities are facing increasing competition as new cultivation companies are setting up shops in industrial spaces. Keeping production expenses low while maximizing high-quality yields will help these new growers build their businesses, profit and stay competitive in the market. 

The harsh environments inside of grow facilities can require regular upkeep and cleaning of floors. Fertilizer mixtures, pesticides, moisture, and UV lights are typically rough on floors in these buildings. Polyurethane and Polyaspartic floor coatings are typically perfect for these conditions in which chemical resistance, abrasion resistance, and UV resistance are required. Many have even modified existing floor coatings to make them better suited to these flooring applications. For example, UV light stabilizing additives can be added to polyaspartic and polyurethane systems to enhance their already great resistance to UV exposure (yellowing).

Medical Marijuana Grow Facilities

These facilities have very distinctive needs. In the past, grow facilities have experienced fires, explosions, code violations, and other incidences. What used to be an outdoor growing operation has evolved into large indoor commercial facilities. Taking operations indoors has translated into better security and protection from weather and outdoor contaminants. This has led to more control over the ideal environment for marijuana growth. Grow facilities are exposed to high-intensity UV lamps, moisture, and harsh chemicals used in fertilizers and pesticides.

CHOOSING THE RIGHT FLOOR COATING FOR A GROW FACILITY

Due to the harsh environment inside a grow facility, with a mixture of fertilizers, pesticides, moisture, and harsh lighting, the flooring is exposed to unique conditions that require a unique solution. Keeping a floor clean is very important to operations, so much so that most grow facilities require that shoes are washed with a special solution before entering the grow room. These operations need a floor that is resistant to chemicals, easy to clean, moisture friendly, and can withstand UV lighting. 

As a result of the unique environment in a grow facility, a hybrid floor coating system consisting of epoxy, and polyaspartic resins would provide an optimal solution. Two coats of water-borne epoxy (primer) protect against the humid environment. A topcoat with polyaspartic protects the floor from harsh UV lights. Compared with traditional epoxy flooring, Polyaspartic would be necessary as a topcoat to withstand UV lights, whereas epoxy would yellow with time. Additionally, polyaspartics protect against various chemicals and fertilizers that are present in a growing facility.

With the moisture and humidity in a grow facility, the floors can encounter condensation, making a smooth floor surface slippery. Finding the balance between cleanliness and safety on a floor is important. The smoother the floor, the easier it will be to clean, but the more polished and smooth it will be when wet. If safety is more important for your grow facility, we suggest adding anti-slip particles (texture) to the hybrid floor coating, increasing the coefficient of friction on the floor surface. If clean-ability is more important, we would recommend all employees wear slip-resistant shoes while the grow facility is experiencing high moisture levels.

Marijuana Dispensary Floor Coatings

The retail space of marijuana dispensaries emphasizes cleaning and sanitation, product safety, compliant facility operations, waste management, and operator health and safety. With this in mind having a clean and aesthetically pleasing floor is critical for the product and the customers. 

If you are looking for the best and most long-lasting floor solution, we recommend going with a polyurethane or polyaspartic protective coating. ArmorThane offers the best products in the industry, and if you would like to know more, follow the links below.

What Is The Best Garage Floor Coating?

It cannot be easy to decide between the epoxy coating and polyurethane for the garage floor project. If you have ventured to research each material’s benefits, you know it can get a bit confusing.

Epoxy vs. polyurethane

Both coating products will defend against damage, stains, chemicals, and wear. Each coating is very tough and long-lasting, easy to clean, and light reflective. Depending on the application, they specifically have their advantages. So instead of choosing one or the other, most applications use both.

What is epoxy floor coating?

A thermosetting polymer, epoxy, is available in three formulations, water-based, solvent-based, and 100 percent solids. These materials are used for garage floor coatings and sealers. They provide a wide range of thickness variations, ease of application, VOC considerations, and individual bonding characteristics. Epoxy bonds very strongly to concrete and may be used to resurface weathered out concrete.

The most permanent epoxy coatings are 100 percent solids. These formulations create a remarkably thick, hard, and impact-resistant garage surface. The coating is self-leveling and fills in any hairline floor cracks or other imperfections while providing strong protection. Some options include UV inhibitors, but keep in mind they may still look yellowish after prolonged sun exposure.

What are the advantages of polyurethane?

Similar to epoxy, polyurethane is likewise a high-performance thermosetting polymer coating. It is also referred to as simply urethane, even though polyurethane and urethane are not the same material. If you come across an advertisement for urethane, it is most likely polyurethane.

For garage flooring, aliphatic polyurethane is the best choice. The manufacturer is composed of about 65% solids and is only about three mils thick. Unlike epoxy, polyurethane can’t be adjusted. Yet, aliphatic polyurethane offers more flexibility, greater impact absorption, and abrasion resistance. Polyurethane coating also offers better stability against chemicals.

Also, polyurethane floor coating is more UV stable than epoxy, meaning it won’t turn yellowish with long-term exposure to light. Epoxy is much harder, but polyurethane is a lot more scratch-resistant; it reacts better to humidity and temperature changes.

Even with all of these improvements, epoxy bonds better to concrete, and the thin thickness of polyurethane doesn’t work well at filling in defects.

Which flooring material is the best option?

The general belief is to use both epoxy and polyurethane coating for your garage floor for maximum performance. Whether you hire a professional or do the job yourself, the garage floor epoxy should be used to build thickness, followed by a clear polyurethane topcoat for optimal stability. This process will prevent the epoxy material from yellowing and provide a long-wearing, scratch-resistant coating.

If you would like to know more about how you can utilize these coatings, click here to visit our recommended company, ArmorThane.

ArmorThane is the go-to company when it comes to floor coatings. With over 30 years in the industry, they stand out as the leader for floor coatings.

Which Floor Coatings Work Best for Workout Gyms?

Gym Floor For Health Center & Home Fitness

Workouts are part of everyday activities for many people, and you need a safe environment to do your exercises. Many people have suffered injuries while in public gyms and home workout gyms due to lower quality surfaces. The quality of the floor plays a prominent role in determining the suitability of a workout environment. Floor coatings are amongst the most suitable ways of preventing injuries at gyms. However, this is not the only type of floor coating that you see in the market.

Only a few options can offer full protection, and polyurea-polyaspartic floor coating is one of them. Polyurea-polyaspartic was first used 20 years ago for protecting steel against corrosion, but today you can count on the many benefits of polyurea-polyaspartic. This type of floor coating is used in various facilities, and more industries are embracing its uses. Through offering protection to the daily challenges of chemicals, spills wheeled traffic, and wear and tear, polyurea-polyaspartic is a suitable option for safeguarding gym concrete floor plates.

Read on below to get firm knowledge of why polyurea-polyaspartic floor coating remains the best option for public and home workout gyms.

4 Features to Seek in Commercial Gym Flooring - SealTek Surface Coatings -  O'Fallon | NearSay

Safety and Protection

The type of floor highly determines the value of workout space. Nobody would want to go for workouts and come out with a leg or hand injury. Polyurea-polyaspartic floor coating ideally suits a good gym as it is highly resistant to harsh abrasions and higher temperatures. Additionally, the coating is inexpensive to maintain as you do not need to spend your time on regular waxing or surface treatment. Once installed, you can be sure to get free from wear and tear floor coating to help prevent the risks of falling while exercising. 

Quick Installation

You don’t have to waste your time waiting for long hours or days before having your floor coat fully installed. The polyurea-polyaspartic coating dries up swiftly once applied on the floor. A day is sufficient to install and get the polyurea-polyaspartic floor coating ready for use in most cases. This enables gyms to continue with their activities. Additionally, the coating has a low odor, and thus it is not likely to affect you during your daily routine. 

Customizable

The workout outlook can be a motivation to stick to your daily gym activities. Even the small things like decorations of the exercise room can add to a person’s experience in a gymnasium. Surprisingly, polyurea-polyaspartic floor coating can be utilized to establish a decorative finishing that matches the flooring needs and designs. Therefore, you can easily incorporate various polyurea-polyaspartic floor coating designs to attract or motivate clients at a gym or even at your home.

The Bottom Line

Polyureapolyaspartic floor coating can offer you the best experiences, especially when installed properly. Make sure to find a good company if you cannot accomplish the job yourself. A company like ArmorThane has an experienced team that can produce quality work to meet your needs. 

You only need to call and schedule a meeting with ArmorThane and get a free consultation for floor coating designs and other discoveries.

Polyurea/Polyaspartic Commercial Kitchen Floor Coating Services

Clear Polyurea on Concrete Kitchen Floor - GarageFlooringLLC.com

If your kitchen floor is looking worse for wear, consider replacing the topcoat with a more suitable alternative. These days, many are ditching tiles and vinyl in favor of Polyurea, so you might want to give it a look. The following are just some of the major benefits of polyurea/polyaspartic commercial kitchen floor coating services:

Clear Polyurea on Concrete Kitchen Floor - GarageFlooringLLC.com

Slip Resistance When Wet

Kitchen floors are prone to moisture because of the nature of the activities conducted inside the space. Water will splash around from the sink and the prep table. Wet shoes will leave their marks on the floor. If the surface is slippery, then the staff will have a hard time moving about. They might even mess up the food and break the dishes. It lowers productivity while increasing costs. Polyurea can be mixed with quartz or other anti-slip aggregates to improve performance when wet.

Helps Minimize Liability Risk

Slippage is not just an inconvenience. It is downright dangerous. When people slip and fall, they can potentially really hurt themselves. If this happens a lot, the staff will have low morale and may wish to leave because of the high-risk conditions. The sudden loss of staff due to injuries will also lead to a drop in productivity. Business owners are likely to be liable for the medical costs as well if found to be negligent. Avoid all these by getting a non-slip floor coat.

No sleep 'till we're done.12 hours to re floor a Hotel Kitchen using  Polyurea - YouTube

Ease of Maintenance

Polyurea can save time and money with its ease of maintenance. It is easy to clean using a mop or a broom. The only things that are required would be soap and water to lift away the dirt. Harsh chemicals are irrelevant when you keep it sanitary. The end-of-day rituals can speed up such that the staff can all go home early.

No Volatile Organic Chemicals

VOCs are controversial substances in the world of construction. Many common building supplies and finishes have been found to contain these chemicals that compromise the building’s occupants’ health. For example, laminates and vinyl often contain formaldehyde. Vinyl tiles are also known to have phthalates, which are endocrine disruptors. Polyurea flooring does not have any of these VOCs, so you won’t have to worry.

Clear Polyurea Garage Floor Coating -- Customer Photos

Long-lasting Floor Solution

You can be certain that polyurea/polyaspartic floors will last a long time, even in challenging settings like commercial kitchens. They have an unbelievable resilience level when faced with high heat, persistent moisture, and harsh chemicals. Other flooring solutions such as epoxy will need to be reapplied every few years to make up for the wear and tear. Polyurea won’t make you go through all that trouble.

If you are troubled with your existing commercial kitchen floor, then change it. Polyurea floor coatings may be what you want and need.

To find out more about Polyurea floor coatings, we suggest you contact ArmorThane.

The employees at ArmorThane are trained with an industry-leading in-house training program. They are educated in product knowledge, advanced application techniques, building science, and safety standards. With over 30 years in the business, they are the go-to company for all things Polyurea.

What You Should Know About Polyurea And Polyspartic Coatings

Taking care of your garage flooring is important because you must consider the beating your garage floor receives every day. Polyurea and polyspartic coatings have become extremely popular in the past few years for garage floor coatings. These are different from the epoxy’s that contractors have been using.

Polyurea and polyspartic garage floor coatings are fast becoming the preferred alternative to epoxy. Expert contractors and builders alike agree that the biggest benefit of polyurea and polyspartic coatings is their fast curing time, earning them the title of the “holy grail” of garage floor coatings. They are considered to be the best of everything that floor coating can do.

What are Polyurea and Polyspartic Garage Floor Coatings?

Polyurea is a subgroup of polyurethane. It is created when isocyanates combine with water to create a urea linkage. Similar to epoxy, polyurea has a 12-part component. It mixes with resin as a catalyst, giving it its strong curing reaction, making the material hard and strong. It contains little to no VOCs, with an elongation rate of more than 300%, making polyurea much more flexible than epoxy.

It is used in projects like liquid containment lining, interior pipe coating, and spray-on bed linings. It is also used in industrial applications, such as fillers for joints and tunnel coating.

Distinctively, its fast cure rate is less than 5 seconds, and the coating completely hardens in less than 5 minutes. Because of this, polyurea needs specialized equipment during application.

On the other hand, poly aspartic is a type of polyurea. It is an aliphatic polyisocyanate with polyprotic ester, which is an aliphatic diamine. It effectively neutralizes the challenges that are usually brought about by the fast cure rate of polyurea. It is used in coating applications traditionally. It has a lower pot life of 5 to 20 minutes.

In general, all polyspartics are polyurea, but not all polyureas are polyspartic.

Why You Will Benefit from Using Polyurea and Polyspartic Coatings

Polyurea and polyspartic garage floor coatings have a lot of benefits. We have listed some of the most prominent in this article however, there are many more:

Time and Temperature

Time and temperature are the two most important benefits of polyurea coating and polyspartic coatings. These are the reasons why more and more homeowners are opting to use them. Application is possible even in temperatures reaching as low as 30°F to as high as 140°F, depending on its formulation. The good thing about this is that you don’t need to wait until the winter or summer months are over to apply garage floor coatings since polyurea and polyspartic can be applied even under extreme temperatures.

The application can be made in two coatings: first, the primer and color coat, and the clear coat.

Its fast curing time permits installation to be done in just one day, so you don’t have to worry about not being able to use your garage for more than a day. Installation takes only about 6 to 7 hours, and then you can already use the garage.

No fading

With 100% UV stability, the coating will neither fade nor change color even if subjected to extreme heat and sunlight.

Crystal clear finish

Expect a crystal clear finish when you use polyurea and polyspartic floor coatings. It won’t blush from the moisture from inside the concrete.

  • Like polyurethane, they have a high abrasion and scratch-resistance properties.
  • High tolerance to heat

You can park your car inside the garage despite having hot tires, yet expect no damages at all.

  • The specialized applicator can control high film build-up
  • Its high-gloss finish makes the floor look elegant and expensive—something that you do not normally expect from garage flooring.
  • The coating has high solids content with little to no VOCs.
  • High stain- and chemical resistance

Maintenance is not much of a problem when you use polyurea coating and polyspartic garage floor coatings.

  • Good wetting characteristics

They penetrate the concrete better, so you are assured of a stronger bond that can withstand constant wear and tear.

  • Bubbles formation due to out-grassing is minimized because of the fast curing rate.
  • Highly flexible

This makes for higher impact resistance, making your garage floor less susceptible to damage.

Watch A Simple Demo Of Polyurea Floor Coating Application

Factors to Consider Before Installation

It is understandable if you are not yet sold on the idea of using polyurea and polyspartic garage floor coating instead of the more popular epoxy. So, to further help you know more about them, here is a list of important factors to consider:

  • You will be paying for more since the installation costs about $3 per square meter, on average. The materials are twice as expensive as epoxy.
  • You may need to get a professional to perform the installation, which will add greatly to the cost. You may make this a DIY project, but at least two people are needed.
  • The average pot life of polyurea and polyspartic floor coatings is about 20 to 30 minutes on average for a professional installer. It would be more difficult for someone who is not experienced in handling the materials. You might end up wasting your time and money if the installation doesn’t turn out well.
  • There are DIY kits that you can purchase, but they don’t ensure that the final output has the same quality as a professional installation.
  • Humidity at the installation time may cause more rapid curing, so you have to make sure that you monitor the materials. This is one of the reasons why it is not recommended as a DIY project.
  • The coating tends to be slippery when wet.
  • Full paint chips need to be applied on the topcoat aggregate to add texture and make the flooring slip-resistant.

While polyurea and polyspartic are exemplary for use because of theIr numerous benefits, it is important to remember that installation and application have to be handled by a professional to ensure that the process is handled well. We recommend contacting a company such as ArmorThane. We use them as an example because they have been a staple in the industry for over three decades and always rate amongst the very best.