Four types of concrete floor Coatings (And What You Should Know About Each)

A variety of factors, like the anticipated traffic volume and environmental conditions and conditions for durability, are to be considered to determine the ideal flooring coating to suit the specific application.

There are plenty of choices concerning concrete flooring coatings. They are typically used to shield concrete floors against wear and to stop corrosion to steel reinforcement. (To find out more about the specifics of corrosion in reinforced concrete, look up the section on corrosion resistance in reinforced Concrete Constructions.) In many instances, floor coatings can be utilized to:

  • Make floors more attractive by illuminating or defining specific parts of the facility
  • Mark the location of traffic isles
  • Route traffic
  • Cover stained concrete

This article will examine the most frequently identified concrete floor protection coatings and provide an overview of their benefits, drawbacks, and common applications.

Epoxy Floor Coatings

Epoxy flooring coating systems comprise two distinct components comprising An epoxy resin and a polyamine hardener. Both of these components are mixed before the application. If the resin and the hardener are mixed, they undergo the process of a chemical reaction that results in cross-linking of the components during the time they are cured. This chemical reaction results in a solid, stiff material made of plastic coating material that is well-bonded to the majority of the base layer.

Epoxy floor coverings are renowned for their toughness durable, toughness, and resistance to impact. These properties make epoxy coatings perfect for use in heavy-duty environments like warehouses, industrial buildings, logistic centers, and other places exposed to the heavy traffic of forklifts. Epoxy coatings are also known as a resistance material to chemical products, like bleach oil greases, cleaners, and so on. Its chemical resistivity makes epoxy an extremely popular choice for garages and workshops in the auto sector.

One of the biggest drawbacks that come with epoxy floor coats lies in the complicated application process. Preparing surfaces Particularly, the process is tedious. Epoxy flooring is not suited to damaged, contaminated, or not prepared surfaces. To ensure coating durability, the flooring must be free of oils, greases, and solvents. Surfaces that have been damaged must be repaired. In addition, the concrete might require grinding to make its pores more open and create a profile of the floor. (Learn the details about this process in 6 Methods to measure the surface profiles for concrete Surface Preparation.) Furthermore, the material requires approximately seven days to dry; thus, epoxy floors have a much slower time to turnover as compared to other types of coatings.

Floor Polyurethane Coatings

Polyurethanes can be described as polymers that are linked to a chemical compound group called carbamates. Polyurethane is a thermosetting polymer in nature, i.e., it does make it difficult to melt when heated. For the uninitiated, polyurethane coatings may appear to look like epoxy floors. But, they have distinctive characteristics that make them perfect for certain types of uses.

In contrast to epoxy coatings which are very robust and resistant to impact, polyurethane floor coatings are generally softer and more flexible. This can make polyurethane floor coatings ideal for areas that have high to moderate traffic from pedestrians. The higher elasticity makes polyurethane floors less prone to abrasion as the impacts are more easily absorbed and less likely to scratch. The flexibility and elasticity of polyurethane can also be attributed to its capability to function in colder environments. Temperatures.

The attractive features and desirable characteristics of polyurethane floor coatings are ideal for various applications, such as parking garages, freezer chambers, car parks, and bustling commercial establishments, such as airports, shopping malls, and hospitals.

Another of the major benefits of polyurethane flooring coatings is their time to cure. Floors that are coated with this substance are ready to use the following day. However, epoxy coatings need at least seven days to set before they are ready to use.

Although polyurethane has many positive properties, however, it does have some drawbacks. First, polyurethane floors are highly sensitive to moisture. If moisture gets into floors, air bubbles could develop on the Surface and cause unsightly blemishes to the floor. Floor coatings made of polyurethane are consequently not suitable for use in areas with high humid conditions. Their short pot duration and sensitivity to moisture make them difficult to handle. Therefore, proper treatment and use of polyurethane coatings typically require skilled and well-trained personnel.

Polyaspartic Floor Coatings

Polyaspartic is an element of polyurea. (More information on polyurea coatings is available in this article, The Story and the adoption by industry of Polyurea Coating Systems.) As with polyurea floor coatings, the polyaspartic coating is a dual-part product, i.e., the resin has to be paired with a catalyst to speed up the curing and the process of hardening. Although early versions of floor coatings made from polyaspartic had many flaws, advances in coating technology have enabled these floor coatings to be an excellent alternative compared to epoxy or polyurethane coating systems.

One of the main benefits of polyaspartic is its capacity to function as a full flooring system and a topping coat. In terms of floor coatings, polyaspartic coatings can accomplish with just one coat the same results that conventional epoxy and polyurethane would typically take two coats to achieve. This means that polyaspartics can significantly cut the time required to apply and labor and cost of materials.

Another advantage of floor coatings made from polyaspartic is that they can be customized. The esters of polyaspartic can be altered to control drying time and the life of pots. Certain coating compositions can dry within a matter of hours and allow a day after returning to work. This feature reduces the time lag and lets assets go back into service more quickly.

Since polyaspartic floor coatings match or exceed certain properties similar to their polyurethane counterparts, they can be utilized in various applications. They typically include areas with moderate to high foot traffic, including malls, airports and hospitals, shopping centers, etc.

Like epoxies, polyaspartic floor coatings require a careful approach in the preparation of surfaces. Incorrectly prepared surfaces could cause a variation in coating failing. Additionally, although polyaspartic coatings containing 100 percent solids have very lower VOC (VOC) emission rates, Most of the polyaspartic coatings are composed of solvents. These solvent-based coatings could be hazardous to breathe; hence, skilled workers and respirators are needed when applying.

Acrylic Floor Coatings

The majority of Acrylic floor paints are created using multiple monomers like ethyl acrylate, methacrylate methyl, or butyl acrylate. The components are usually made in a solvent, typically water. These floor coatings provide an acceptable compromise in terms of performance and cost.

Acrylic floor coatings may not be as long-lasting as their epoxy and polyurethane counterparts. Therefore, they might require to be polished or recoated more often than the other kinds of floor coatings. This means that even though the initial cost of floor coatings with acrylic could be fairly low, the long-term maintenance costs are likely to be more expensive than other coatings.

Because of these issues, they are ideal for decorative concrete floors, surfaces that have minimal pedestrian traffic, or areas where there is a low chance of scratches and chemical spills. Particular acrylic formulations have higher performance that includes improved sun protection slip resistance and water resistance.

Although acrylic isn’t as durable as other floor coatings, it has very rapid curing times, drying in as little as one-half an hour following application. This decreases total labor and processing times. Furthermore, the Surface of the coating can be easily polished if the coating gets damaged in the course of operation.

Conclusion

Concrete floor coatings provide distinct properties and advantages which can be utilized in various applications. A variety of factors, like expected traffic, environmental conditions, and durability needs, should be considered when deciding the concrete flooring coating product is best suited for a particular project.

Polyaspartic vs. Epoxy Coatings In the Year 2021

Why You Should Use Polyaspartic Floor Coating in Your Business Establishment

Choosing between a new polyaspartic garage floor coating or a new epoxy garage floor coating can be difficult, especially if you are new to the world of coatings. In the past, most people only had epoxy, but many decorative coating contractors are now offering the “newer” polyaspartic coating technology over the last decade. There are numerous beautiful features that both floor coating systems offer, but which one is right for your floor?

Polyaspartic Garage Floor Coating Start to Finish! - YouTube

Polyaspartic Floor Coatings

Polyaspartics have been around for decades and found their primary uses early on in corrosion control applications on metal and concrete parts of bridge structures. Around 2005, ArmorThane was one of the first players in the garage makeover and garage improvement market to use Polyaspartic resin technology for garage floor coatings. In those days, almost everyone on the market resisted the technology and tried to push epoxy, thinking polyaspartic would not hang around and would not hold up. 

Well, it did hang around and for many, many years. It has proven to hold up very well in a wide variety of conditions, and ArmorThane was one of the first to use polyaspartics in the garage concrete flooring market. In the last few years, the advantages and long-term reliability of polyaspartic have become so widely known and apparent that today, many contractors offer polyaspartic resins in addition to epoxy.   

Polyaspartic coatings are a great option for many reasons. For one, it is very easy to apply and can typically be done in only one day, minimizing installation trips, cost, and inconvenience to homeowners. This coating is also easy to apply in extreme temperatures from hot to cold, allowing you flexibility in deciding when you would like to have your project done. Unless working with a very exotic epoxy formulation, as a rule of thumb, epoxies should not be used when temperatures are below 55 degrees F. For those contractors that use the only epoxy, their installs come to a halt when fall temperatures start dropping. Polyaspartics can be used in temperatures well below zero. 

One of the first benefits of polyaspartic coatings is that they are UV stable, making for a great topcoat, meaning that it will not discolor or yellow from the sun. This yellowing or ambering is possibly one of the famous shortcomings of most epoxy formulations. Polyaspartics also features excellent scratch resistance, making them extremely durable and useful for areas of high traffic. As well, they are much, much more elastic than epoxies, meaning that when your concrete expands and contracts with changes in temperatures, the polyaspartic floor coating will “move” with the concrete much better. As a result, adhesion to the concrete is highly refined. Polyaspartic floor coatings are, however, a more costly option than epoxy.

Do-It-Yourself Epoxy Floor Coating

Epoxy Floor Coatings

Epoxies have been around for many, many decades, and their main advantage is their low cost. When it comes to flooring, epoxies tend to be less elastic, and in environments where the substrate, concrete, is exposed to wide temperature variations over the year, they can “pop” off the floor. Below 55 degrees Fahrenheit, epoxies are a ‘no go’ for installation as curing can be extremely slow and result in partially cured flooring systems. Even when you’re within the right application temperature, epoxy takes longer to cure than Polyaspartic, usually taking five to seven days before you can use the floor compared to 24 hours with polyaspartic floor coatings. And of course, all epoxy floor coatings frequently use a similar resin technology based on DGEBA (bisphenol-A and epichlorohydrin), which features an aromatic ring, making it inherently flawed yellowing and ambering when exposed to the sun (radiation). If the floor will be exposed to UV light from the sun, over time, epoxies will yellow and should not be recommended for outdoor or sunlight-exposed floors. 

Be wary of more modern companies touting “100% UV Resistant Epoxies” or derivatives thereof. Many of these companies use the same commercially available epoxy resins (DGEBA) as the lower cost epoxies and pairing them with a higher cost cycloaliphatic amine (hardener). While this system has enhanced UV resistance to yellowing/ambering, it is only temporary. The system may last six months longer than a floor without a cycloaliphatic hardener, but it will yellow just the same in time. It wouldn’t be honest to say that technically a 100% UV resistant epoxy could not exist, it could, but at this moment in time, it would make zero sense from a financial and a technical standpoint. A few saturated cycloaliphatic epoxy resins exist in the marketplace that could be paired with a cycloaliphatic hardener. Still, these are so inherently expensive to manufacture and are not widely used simply because they are not being manufactured. The largest epoxy companies in the world do not even make these types of resins for flooring because of drawbacks such as increased cost, poor cure rate, unsuitable film formation, etc.… They are so cost-prohibitive to introduce for the increase in UV protection. The recommendation is to use a polyurethane / polyaspartic flooring system which also comes with other improved technical performance features such as increased cure, hardness, elasticity, etc.…

To find out how ArmorThane’s polyaspartic coatings can work for you, give them a visit today by clicking here or read on below about a couple of their top available products.

ArmorFloor™ logo

ArmorFloor Coating

ArmorFloor is a two-component, aliphatic polyaspartic for moderate to severe chemical environments in indoor or outdoor applications. Its resilience, durability, and UV resistance make it an excellent choice for many uses. Slip resistance Color Quartz or other abrasive materials may be applied. Decorative Color Chips are often used for design.

ArmorDeck™ logo

ArmorDeck Coating – Two-Step Process

ArmorDeck Basecoat SF is a single component, high solids, solvent-free, low odor, environmentally safe, liquid applied, moisture-cured, aromatic urethane polyurea elastomeric waterproofing base membrane. It is typically used as an exterior coating on concrete or plywood decks, patios, walkways, marinas, and sports areas.

ArmorDeck Topcoat must be applied within 48 hours. Slip resistance Color Quartz or other abrasive materials may be applied. Decorative Color Chips are often used for design.

ArmorDeck Topcoat is a polyester, aliphatic, single component, liquid applied, moisture-cured, urethane polyurea surface protection coating. This adds durability, excellent weather ability, seamless waterproofing membrane, UV resistance, and abrasion resistance.

These products may be applied with a roll-on or trowel process or applied with airless or conventional spraying equipment.

Marijuana Grow Room Floor Coatings


An Industry Booms Amid New Laws

The legalization of marijuana in several states has created a modern new industry of cannabis grow facilities. In 10 states and the District of Columbia, medical and recreational marijuana is legal. The US is heading toward the decriminalization of marijuana and eventually making marijuana fully legal. With a relatively new and unique industry, these grow facilities and dispensaries have hurdles to overcome to ensure they stay dedicated to government regulations and codes.

Cannabis grow facilities are facing increasing competition as new cultivation companies are setting up shops in industrial spaces. Keeping production expenses low while maximizing high-quality yields will help these new growers build their businesses, profit and stay competitive in the market. 

The harsh environments inside of grow facilities can require regular upkeep and cleaning of floors. Fertilizer mixtures, pesticides, moisture, and UV lights are typically rough on floors in these buildings. Polyurethane and Polyaspartic floor coatings are typically perfect for these conditions in which chemical resistance, abrasion resistance, and UV resistance are required. Many have even modified existing floor coatings to make them better suited to these flooring applications. For example, UV light stabilizing additives can be added to polyaspartic and polyurethane systems to enhance their already great resistance to UV exposure (yellowing).

Medical Marijuana Grow Facilities

These facilities have very distinctive needs. In the past, grow facilities have experienced fires, explosions, code violations, and other incidences. What used to be an outdoor growing operation has evolved into large indoor commercial facilities. Taking operations indoors has translated into better security and protection from weather and outdoor contaminants. This has led to more control over the ideal environment for marijuana growth. Grow facilities are exposed to high-intensity UV lamps, moisture, and harsh chemicals used in fertilizers and pesticides.

CHOOSING THE RIGHT FLOOR COATING FOR A GROW FACILITY

Due to the harsh environment inside a grow facility, with a mixture of fertilizers, pesticides, moisture, and harsh lighting, the flooring is exposed to unique conditions that require a unique solution. Keeping a floor clean is very important to operations, so much so that most grow facilities require that shoes are washed with a special solution before entering the grow room. These operations need a floor that is resistant to chemicals, easy to clean, moisture friendly, and can withstand UV lighting. 

As a result of the unique environment in a grow facility, a hybrid floor coating system consisting of epoxy, and polyaspartic resins would provide an optimal solution. Two coats of water-borne epoxy (primer) protect against the humid environment. A topcoat with polyaspartic protects the floor from harsh UV lights. Compared with traditional epoxy flooring, Polyaspartic would be necessary as a topcoat to withstand UV lights, whereas epoxy would yellow with time. Additionally, polyaspartics protect against various chemicals and fertilizers that are present in a growing facility.

With the moisture and humidity in a grow facility, the floors can encounter condensation, making a smooth floor surface slippery. Finding the balance between cleanliness and safety on a floor is important. The smoother the floor, the easier it will be to clean, but the more polished and smooth it will be when wet. If safety is more important for your grow facility, we suggest adding anti-slip particles (texture) to the hybrid floor coating, increasing the coefficient of friction on the floor surface. If clean-ability is more important, we would recommend all employees wear slip-resistant shoes while the grow facility is experiencing high moisture levels.

Marijuana Dispensary Floor Coatings

The retail space of marijuana dispensaries emphasizes cleaning and sanitation, product safety, compliant facility operations, waste management, and operator health and safety. With this in mind having a clean and aesthetically pleasing floor is critical for the product and the customers. 

If you are looking for the best and most long-lasting floor solution, we recommend going with a polyurethane or polyaspartic protective coating. ArmorThane offers the best products in the industry, and if you would like to know more, follow the links below.

Which Floor Coatings Work Best for Workout Gyms?

Gym Floor For Health Center & Home Fitness

Workouts are part of everyday activities for many people, and you need a safe environment to do your exercises. Many people have suffered injuries while in public gyms and home workout gyms due to lower quality surfaces. The quality of the floor plays a prominent role in determining the suitability of a workout environment. Floor coatings are amongst the most suitable ways of preventing injuries at gyms. However, this is not the only type of floor coating that you see in the market.

Only a few options can offer full protection, and polyurea-polyaspartic floor coating is one of them. Polyurea-polyaspartic was first used 20 years ago for protecting steel against corrosion, but today you can count on the many benefits of polyurea-polyaspartic. This type of floor coating is used in various facilities, and more industries are embracing its uses. Through offering protection to the daily challenges of chemicals, spills wheeled traffic, and wear and tear, polyurea-polyaspartic is a suitable option for safeguarding gym concrete floor plates.

Read on below to get firm knowledge of why polyurea-polyaspartic floor coating remains the best option for public and home workout gyms.

4 Features to Seek in Commercial Gym Flooring - SealTek Surface Coatings -  O'Fallon | NearSay

Safety and Protection

The type of floor highly determines the value of workout space. Nobody would want to go for workouts and come out with a leg or hand injury. Polyurea-polyaspartic floor coating ideally suits a good gym as it is highly resistant to harsh abrasions and higher temperatures. Additionally, the coating is inexpensive to maintain as you do not need to spend your time on regular waxing or surface treatment. Once installed, you can be sure to get free from wear and tear floor coating to help prevent the risks of falling while exercising. 

Quick Installation

You don’t have to waste your time waiting for long hours or days before having your floor coat fully installed. The polyurea-polyaspartic coating dries up swiftly once applied on the floor. A day is sufficient to install and get the polyurea-polyaspartic floor coating ready for use in most cases. This enables gyms to continue with their activities. Additionally, the coating has a low odor, and thus it is not likely to affect you during your daily routine. 

Customizable

The workout outlook can be a motivation to stick to your daily gym activities. Even the small things like decorations of the exercise room can add to a person’s experience in a gymnasium. Surprisingly, polyurea-polyaspartic floor coating can be utilized to establish a decorative finishing that matches the flooring needs and designs. Therefore, you can easily incorporate various polyurea-polyaspartic floor coating designs to attract or motivate clients at a gym or even at your home.

The Bottom Line

Polyureapolyaspartic floor coating can offer you the best experiences, especially when installed properly. Make sure to find a good company if you cannot accomplish the job yourself. A company like ArmorThane has an experienced team that can produce quality work to meet your needs. 

You only need to call and schedule a meeting with ArmorThane and get a free consultation for floor coating designs and other discoveries.

Polyurea/Polyaspartic Commercial Kitchen Floor Coating Services

Clear Polyurea on Concrete Kitchen Floor - GarageFlooringLLC.com

If your kitchen floor is looking worse for wear, consider replacing the topcoat with a more suitable alternative. These days, many are ditching tiles and vinyl in favor of Polyurea, so you might want to give it a look. The following are just some of the major benefits of polyurea/polyaspartic commercial kitchen floor coating services:

Clear Polyurea on Concrete Kitchen Floor - GarageFlooringLLC.com

Slip Resistance When Wet

Kitchen floors are prone to moisture because of the nature of the activities conducted inside the space. Water will splash around from the sink and the prep table. Wet shoes will leave their marks on the floor. If the surface is slippery, then the staff will have a hard time moving about. They might even mess up the food and break the dishes. It lowers productivity while increasing costs. Polyurea can be mixed with quartz or other anti-slip aggregates to improve performance when wet.

Helps Minimize Liability Risk

Slippage is not just an inconvenience. It is downright dangerous. When people slip and fall, they can potentially really hurt themselves. If this happens a lot, the staff will have low morale and may wish to leave because of the high-risk conditions. The sudden loss of staff due to injuries will also lead to a drop in productivity. Business owners are likely to be liable for the medical costs as well if found to be negligent. Avoid all these by getting a non-slip floor coat.

No sleep 'till we're done.12 hours to re floor a Hotel Kitchen using  Polyurea - YouTube

Ease of Maintenance

Polyurea can save time and money with its ease of maintenance. It is easy to clean using a mop or a broom. The only things that are required would be soap and water to lift away the dirt. Harsh chemicals are irrelevant when you keep it sanitary. The end-of-day rituals can speed up such that the staff can all go home early.

No Volatile Organic Chemicals

VOCs are controversial substances in the world of construction. Many common building supplies and finishes have been found to contain these chemicals that compromise the building’s occupants’ health. For example, laminates and vinyl often contain formaldehyde. Vinyl tiles are also known to have phthalates, which are endocrine disruptors. Polyurea flooring does not have any of these VOCs, so you won’t have to worry.

Clear Polyurea Garage Floor Coating -- Customer Photos

Long-lasting Floor Solution

You can be certain that polyurea/polyaspartic floors will last a long time, even in challenging settings like commercial kitchens. They have an unbelievable resilience level when faced with high heat, persistent moisture, and harsh chemicals. Other flooring solutions such as epoxy will need to be reapplied every few years to make up for the wear and tear. Polyurea won’t make you go through all that trouble.

If you are troubled with your existing commercial kitchen floor, then change it. Polyurea floor coatings may be what you want and need.

To find out more about Polyurea floor coatings, we suggest you contact ArmorThane.

The employees at ArmorThane are trained with an industry-leading in-house training program. They are educated in product knowledge, advanced application techniques, building science, and safety standards. With over 30 years in the business, they are the go-to company for all things Polyurea.

Polyaspartic Floor Coating Questions & Answers

85% of all worker’s compensation claims are a result of employees slipping on slick floors. This poses a massive social and financial peril to businesses, which has resulted in industrial floor coatings becoming quite popular.

Some typical examples of floor coatings include epoxy, interlocking rubber tiles, and even concrete paint. However, none of these come close to Spartacote polyaspartic floor coating in quality, strength, durability, and slip-resistance.

Since you’re reading this, this more than likely isn’t your first time learning about polyaspartic floor coatings. They were introduced back in the early 1990s by Bayer Material Science, one of the world’s commanding chemical companies. It was originally used as a protective steel coating to prevent corrosion on bridges and other buildings and constructions.

Today, polyaspartic coatings and similar options have become somewhat familiar to the general public, as they’ve been innovated upon and marketed for broader purposes by companies. But they’re probably best known for protecting industrial floors, as well as the operators that safely walk on them.

Here, we’ve tried to bring collectively all of the most frequently asked inquiries regarding polyaspartic commercial floor coatings. To get your inquiries answered, keep reading.

What are polyaspartic commercial floor coatings?

Technically speaking, the term polyaspartic refers to an aliphatic polyurea. Most people are somewhat familiar with polyurea coatings, as they’re utilized in many applications as spray-down tank coatings and truck bedliners. Polyaspartic coatings are typically considered a variation of a polyurea coating and are most often used to protect and add slip-resistance to concrete platforms and floors.

How are polyaspartic floor coatings applied?

Polyaspartic floor coatings can be implemented using a squeegee, seal-coat broom, or nap roller. The most common administration methods are the dip-and-roll method and the ribbon-and-roll method, although these technicalities are typically only interested in professional installers.

Can polyaspartic coatings be applied in cold temperatures?

Yes. Depending on the coating’s particular formulation, polyaspartic industrial floor coatings can be applied in very low temperatures — even in conditions below zero degrees centigrade.

How long does it take for a polyaspartic coating to dry?

One of polyaspartic’s top-selling points is its rapid curing ability. These commercial floor coatings are designed to dry in a matter of hours or even less. In many cases, a facility can have their floors covered one day and be right back to work by the next day. This rapid cure time is one of polyaspartic’s main advantages over conventional epoxy coatings.

How tough are polyaspartic coatings compared to epoxy coatings?

Compared to epoxy floor coatings, polyaspartic coatings are even more long-lasting. Based on empirical testing information, polyaspartic coatings have been shown to provide abrasion resistance, which dramatically outperforms most epoxy coating systems.

Under what circumstances should a polyaspartic floor coating probably not be used?

As versatile and beneficial as they are, polyaspartic commercial floor coatings are not ideal for all environments. If a breathable concrete sealer is needed for a specific floor, a polyaspartic coating wouldn’t be the proper choice for that area. These may include such surfaces as driveways, sidewalks, and other branded concrete surfaces in outdoor settings. Because polyaspartic is a seamless, high-performance polymer coating made to preserve surfaces, it is not a breathable material. Over time, it can also exhibit moisture challenges if not implemented on appropriate surfaces.

Who can install a polyaspartic floor coating?

Because of their strong, high-performing nature, polyaspartic commercial floor coatings should only be applied by a trained concrete coating contractor. They are for expert use only.

Can a polyaspartic coating be applied on top of an epoxy coating?

Yes, polyaspartic coatings can be employed on top of epoxy-coated surfaces. Polyaspartic floor coatings display excellent inter-coat adhesion when utilized over epoxy coatings. In the case of old epoxy coatings that are still adhered to the substrate, a professional polyaspartic coating installer can implement a fresh polyaspartic top-coat over the area. This process involves mechanically profiling the epoxy-coated floor first by sanding it. Next, the excess dirt leftover must be vacuumed up, and the area must be thoroughly wiped down with a solvent or adhesion promoter to clean the surface. Following this, the floor can be recoated with a polyaspartic coating.

Can a floor with a polyaspartic coating outgas or negatively impact air quality?

Typically no. Polyaspartic floor coatings have low to zero VOC, which means they should not negatively affect the room’s air quality or the building where they’re installed.

Epoxy and polyaspartic, flake garage floor in The Reserve of Southlake,  Texas. Classic finish, Marble color, with… | Garage floor, Garage floor  epoxy, Floor coating

Do polyaspartic floor coatings negatively impact the appearance of the floor where they’re applied?

A skilled professional can apply a polyaspartic coating without negatively affecting the aesthetic quality of the floor. Polyaspartic coatings can incorporate attractive designs directly in the coating. The impressive floor designs possible with specialized polyaspartic commercial floor coatings are wonderful for expressing any creative side. If you are interested in becoming a professional applicator or hiring one, we recommend calling ArmorThane. With over 30 years in the business, they have become the go-to company for many throughout the world.

Hopefully, this article has answered any questions you had about polyaspartic commercial floor coatings. From home garages to industrial buildings, polyaspartic floor coatings are ideal for protecting floors and making them safer for the people who walk on them.

What You Should Know About Polyurea And Polyspartic Coatings

Taking care of your garage flooring is important because you must consider the beating your garage floor receives every day. Polyurea and polyspartic coatings have become extremely popular in the past few years for garage floor coatings. These are different from the epoxy’s that contractors have been using.

Polyurea and polyspartic garage floor coatings are fast becoming the preferred alternative to epoxy. Expert contractors and builders alike agree that the biggest benefit of polyurea and polyspartic coatings is their fast curing time, earning them the title of the “holy grail” of garage floor coatings. They are considered to be the best of everything that floor coating can do.

What are Polyurea and Polyspartic Garage Floor Coatings?

Polyurea is a subgroup of polyurethane. It is created when isocyanates combine with water to create a urea linkage. Similar to epoxy, polyurea has a 12-part component. It mixes with resin as a catalyst, giving it its strong curing reaction, making the material hard and strong. It contains little to no VOCs, with an elongation rate of more than 300%, making polyurea much more flexible than epoxy.

It is used in projects like liquid containment lining, interior pipe coating, and spray-on bed linings. It is also used in industrial applications, such as fillers for joints and tunnel coating.

Distinctively, its fast cure rate is less than 5 seconds, and the coating completely hardens in less than 5 minutes. Because of this, polyurea needs specialized equipment during application.

On the other hand, poly aspartic is a type of polyurea. It is an aliphatic polyisocyanate with polyprotic ester, which is an aliphatic diamine. It effectively neutralizes the challenges that are usually brought about by the fast cure rate of polyurea. It is used in coating applications traditionally. It has a lower pot life of 5 to 20 minutes.

In general, all polyspartics are polyurea, but not all polyureas are polyspartic.

Why You Will Benefit from Using Polyurea and Polyspartic Coatings

Polyurea and polyspartic garage floor coatings have a lot of benefits. We have listed some of the most prominent in this article however, there are many more:

Time and Temperature

Time and temperature are the two most important benefits of polyurea coating and polyspartic coatings. These are the reasons why more and more homeowners are opting to use them. Application is possible even in temperatures reaching as low as 30°F to as high as 140°F, depending on its formulation. The good thing about this is that you don’t need to wait until the winter or summer months are over to apply garage floor coatings since polyurea and polyspartic can be applied even under extreme temperatures.

The application can be made in two coatings: first, the primer and color coat, and the clear coat.

Its fast curing time permits installation to be done in just one day, so you don’t have to worry about not being able to use your garage for more than a day. Installation takes only about 6 to 7 hours, and then you can already use the garage.

No fading

With 100% UV stability, the coating will neither fade nor change color even if subjected to extreme heat and sunlight.

Crystal clear finish

Expect a crystal clear finish when you use polyurea and polyspartic floor coatings. It won’t blush from the moisture from inside the concrete.

  • Like polyurethane, they have a high abrasion and scratch-resistance properties.
  • High tolerance to heat

You can park your car inside the garage despite having hot tires, yet expect no damages at all.

  • The specialized applicator can control high film build-up
  • Its high-gloss finish makes the floor look elegant and expensive—something that you do not normally expect from garage flooring.
  • The coating has high solids content with little to no VOCs.
  • High stain- and chemical resistance

Maintenance is not much of a problem when you use polyurea coating and polyspartic garage floor coatings.

  • Good wetting characteristics

They penetrate the concrete better, so you are assured of a stronger bond that can withstand constant wear and tear.

  • Bubbles formation due to out-grassing is minimized because of the fast curing rate.
  • Highly flexible

This makes for higher impact resistance, making your garage floor less susceptible to damage.

Watch A Simple Demo Of Polyurea Floor Coating Application

Factors to Consider Before Installation

It is understandable if you are not yet sold on the idea of using polyurea and polyspartic garage floor coating instead of the more popular epoxy. So, to further help you know more about them, here is a list of important factors to consider:

  • You will be paying for more since the installation costs about $3 per square meter, on average. The materials are twice as expensive as epoxy.
  • You may need to get a professional to perform the installation, which will add greatly to the cost. You may make this a DIY project, but at least two people are needed.
  • The average pot life of polyurea and polyspartic floor coatings is about 20 to 30 minutes on average for a professional installer. It would be more difficult for someone who is not experienced in handling the materials. You might end up wasting your time and money if the installation doesn’t turn out well.
  • There are DIY kits that you can purchase, but they don’t ensure that the final output has the same quality as a professional installation.
  • Humidity at the installation time may cause more rapid curing, so you have to make sure that you monitor the materials. This is one of the reasons why it is not recommended as a DIY project.
  • The coating tends to be slippery when wet.
  • Full paint chips need to be applied on the topcoat aggregate to add texture and make the flooring slip-resistant.

While polyurea and polyspartic are exemplary for use because of theIr numerous benefits, it is important to remember that installation and application have to be handled by a professional to ensure that the process is handled well. We recommend contacting a company such as ArmorThane. We use them as an example because they have been a staple in the industry for over three decades and always rate amongst the very best.